1. Preparation Works
- Check availability of latest architectural drawing on site indicating joints, level, offset, type, colour and size
- Ensure that the required tools and PPEs available at site for execution of stone works.
- Ensure that the thickness of kadappa stone min 20 mm and thickness of granite stone is min of 18-20 mm or as per arch. drawing and surface quality is good for acceptance and as per approved sample.
- Ensure water proofing work completed for drain outlets in Mother slab if any floors drains is provided.
- Ensure 100% completion of RCC or Blockwork for the location to be obtained from client.
- Ensure RL +1m marking from SFL has been transferred to the location from Lift Lobby
- Ensure vertical kadappa supports is fixed before flooring works.
- Check for clearance taken from client for electrical locations, kitchen geyser, water supply, RO point, gas line, sink drain out and exhaust.
- Check that the template sink of require dimension provided for respective counter tops by MEP team with signed for platform works contractor.
- Check that kadappa and granite stone used for counter shall be cut in to the required shape and size as per sink/ under counter wash basin template given. Granite stone polishing and moulding of edges of exact size should be done for sink/ under counter wash basin area before brought in to the work location.
- Check for presence of counter mounted tap if present then slot in the kadappa and granite should be made prior to installation.
- Check for presence of wall mounted tap if present then grooving should be made in the wall beyond the anchorage area of kadappa and granite.
- Check if Bull nosing / Chamfering is done as per specification/drawing at the edge of the stone.
2. Installation by fixing kadaapa stone support
- Check for groove cut marking on the wall surface for horizontal and vertical Kadappa Anchorage and where grove for bearing is not possible check whether MS angle (50 x 50 x 5 β 100 mm long) is adopted for support for the partition walls in RCC.
- Check whether additional care is taken if the water supply pipes are crossing the horizontal platform bearing location.
- Check whether wall surface is cut using a 4β angle grinder and chasing is done for min. 20mm or as mentioned in drawing for anchorage depth.
- Check the placing of the stone vertically in position, check for levels and place the supports at each max. 600mm C/C distance or as per approved drawings majorly for the kitchen platform works.
- Check for placing of vertical kadappa stones having both side finish majorly for the kitchen platform works.
- Check top level of all the stone supports using spirit level
- Check verticality of stone supports using spirit level.
- Check whether the approved granite as specified in BOQ/ Specification/ GFC drawing (Thickness and shade), is cut into required size, level and include line and right-angle.
- Check whether cutting of sink/under counter wash basins area at slab in required size from the GFC Drawing is done.
- Check the Installation of the horizontal kadappa support slab and check the spread of lean mortar mix of proportion 1:5 with minimum 20mm bearing or as explained above /drawings.
- Check the fixing of sink/under counter wash basins above horizontal Kadapa slab using cement paste or suitable adhesive and harness it in position.
- Check for laying of the granite slab on levelled surface of lean mortar (1:5) and cement slurry (3.5 Kg/m2) on proper level as per drawing and confirm level through inspection of FFL as per GFC drawings and RL +1m.
- Check for adjustment of the position of the granite slab by using rubber hammer as required.
- Check the fixing of facia slab at the side of the granite counter slab using approved adhesive/metal paste (araldite or approved equivalent) with coin / washer and groove mechanism at 1m center to center and provide supports from floor until dry enough to hold on itself.
- Check that facia for wash basin should not go above the wash basin counter granite top level.
- Check the fixing of the end partition vertical granite slab using approved adhesive (araldite or approved equivalent) majorly for the kitchen platform works.
- Check the top level of counter top using spirit level. Slope can be provided towards sink but itβs not a mandatory requirement, however check there is no reverse slope.
- Check that slot for gas pipe is made on adjacent wall surface at a height of approximately 25 mm from the granite top using flexible hoses prior to kitchen platform works.
- Check for cleaning of the counter tops using only granite & Quartz cleaner as per manufacturer specification.
- Check the application of granite sealer MYK laticrete L190 (natural stone protector) or equivalent to the counter tops; these will protect the stone & prevent any deep staining until handover.
3. Post Installation Inspection
- Check for polishing if required for joints is done for the granite stones using hand polishing machine.
- Check after completion of installation works the counter slabs shall be covered with bubble sheet covering.
- Check whether sink and under counter wash basin is protected using self-adhesive tapes and as per protection guidelines until handover.
4. Grouting
- Check for sealing of the joint between dado and counter with epoxy grout (Ardex Endura or equivalent), counter and facia patty with metal paste (M-seal or approved equivalent), counter and sink with all-weather proof silicone sealant (Dow corning 789/791 or equivalent ) to prevent leakage.
- Check for application of epoxy grout as per manufacture specifications in small batches over the stone surface.
- Check for forcing of the grout into the space between stones.
- Check for grout to cure for 72 hours and then clean off with a sponge and water.