Why use Couplers?

Reinforcing bar couplers have many advantages over lapped joints because
they:

  • Allow coupled bars to perform as an integral unit
  • Minimize steel congestion, particularly when using large diameter bar
  • Reduce the tonnage of bar, which reduces the overall weight of the structure
  • Permit continuity of construction
  • improve speed of construction
  • are suitable for remedial / repair applications

Materials

The source of material is Parallel thread coupler, which to be get tested on particular frequency basis.

  1. Raw materials of coupler: – Should be complied with ASTM-E-415 & BS-970.
  2. Pull out test: – Should be complied with ACI-318

Cutting

  • The end of rebar is cut to make it flat

Forging

Threading

  • Parallel threads are cut into the enlarged end of the rebar by rotating chasers.

Splicing

  • The rebars are then connected using mechanical splices

 

Assembly Steps

Step 1: Prepare the 1st stage Bar

  • The thread protection caps are correctly fitted.

Step 2: Position the continuation bars

  • Remove the thread protections from the first stage bars and bring the continuation bars  in butt‐to‐butt contact .
  • The couplers are fully engaged on the continuation bars.

Step 3: Joint The Bars

  • Hand screw the coupler out of the continuation bar and onto the first stage bar. (A wrench may be used if it makes the operation easier).
  • Full engagement of the thread is sufficient to develop the full tensile strength of the splice.

 

Step 4: Lock the splices

  • Use a stilson or pipe wrench on the continuation bar. No specific torque amount is required
  • Locking the splice ensures that its permanent elongation meets the code requirement.

 

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